How To Build a Pinewood Derby Car/Tools

General Tools

Bench Vise

Uses
Holding block.
Safety
Adult supervision

Coping saw

Uses
Cutting block.
Safety
Adult supervision

Scroll saw

Uses
Cutting block.
Safety
Adult use, safety glasses

Band Saw

Uses
Cutting block.
Safety
Adult use, safety glasses

Belt Sander

Uses
Sanding and squaring block.
Safety
Adult use, safety glasses

Hand Drill

Uses
Axle holes, weight holes, wheel sanding, axle polishing.
Safety
Adult supervision, safety glasses

Drill press

Uses
Axle holes, weight holes, wheel sanding, axle groove cutting.
Safety
Adult use, safety glasses

Specialty Tools

Axle hole tool

Uses
Drilling accurate axle holes and pilot holes for axle slots without a drill press (U.S. Patent 6,904,694).[1]
Safety
Adult supervision, safety glasses

Axle insertion tool

Uses
Axle insertion without hammer[2]
Safety
Adult supervision

Axle Press

Uses
Axle straightening and beveling/tapering (U.S. Patent Application 20060090536).[3]
Safety
Adult supervision, safety glasses

Wheel bore polishing tool

Uses
Polishing hub bore[4]
Safety
Adult supervision

Hub tool

Uses
Hub reaming, squaring and coning (U.S. Patent 6,969,312).[5]
Safety
Adult supervision

Wheel mandrel

Uses
Wheel sanding and polishing (U.S. Patent Application 20050110224).
Safety
Adult supervision, safety glasses

Wheelshaver

Uses
Wheel surface and side treatment.[6]
Safety
Adult supervision

Outer hub shaver

Uses
Flattening outer hub.[7]
Safety
Adult supervision

Wheel balancing tool

Uses
Static balancing wheels.[8]
Safety
Adult supervision

Commercial Tools

Lathe

Uses
Wheel and axle modifications.

Band saw

Uses
Body cutout.